2021 GMC Sierra 2500 Complaints

POWER TRAIN,ENGINE,FUEL/PROPULSION SYSTEM — Filed 12/16/2025

I am reporting repeated failures involving both the transmission and diesel emissions (DEF) system on my 2021 GMC Sierra 2500HD Denali equipped with the 6.6L Duramax diesel engine and Allison 10-speed automatic transmission. While under warranty, the truck required replacement of the aftertreatment fuel injector and later the Reductant Control Module due to DEF/emissions system failures. General Motors also completed recall-related transmission software updates on the vehicle. At approximately 154,833 miles, the transmission began shifting improperly, set transmission fault codes, and required complete replacement at my expense. Less than 5,000 miles later, the vehicle again experienced a "Service DEF System" warning with multiple diagnostic trouble codes. Repairs required replacement of the DEF tank, DEF heater assembly, and NOx sensor. These repeated failures involve major drivetrain and emissions components on a heavy-duty truck. DEF system failures can place the vehicle into reduced-power (derate) mode, limiting vehicle performance and creating potential safety concerns while driving or towing. I am submitting this complaint so these failures can be documented as part of NHTSA's evaluation of similar vehicles.

POWER TRAIN — Filed 04/12/2026

We keep getting an error message that shows we need to service DEF SYSTEM, it also started to limit my MPH and is now locked at 55 MPH. initial check of the DEF SYSTEM shows a malfunctioning module. it has been happening over the last year to 18 months. they would reset it or it would sometimes go away on its own after having to drive it in order for the error to clear.

STRUCTURE — Filed 04/23/2026

The contact owns a 2021 GMC Sierra 2500. The contact stated that on several occasions, the automatic power side-out step failed to extend as designed. The vehicle was not diagnosed or repaired. The manufacturer was notified of the failure. The failure mileage was 93,726.

UNKNOWN OR OTHER — Filed 04/22/2026

XXX Power Assist Step Reversing I have a 2021 GMC Sierra 2500HD that the local dealership (Ozark MO 65714) is stating has expired and not covered by the warranty. I researched online and as I understand this recall falls under SAFTEY recalls and is to be fixed and doesn't expire? It requires no parts but the reprogramming of the K4 Assist Step Control Module. What is my next step or recourse?

ENGINE — Filed 01/01/2023

The contact owns a 2021 GMC Sierra 2500. The contact stated that while driving at 55 MPH, the vehicle stalled unexpectedly. There were no warning lights illuminated. The vehicle was taken to the local dealer, where it was diagnosed, and determined that the engine needed to be replaced. The engine was replaced; however, the failure recurred. While at a stop and attempting to drive around a curve, the vehicle stalled. No warning lights were illuminated. The vehicle was taken to the local dealer, where it was diagnosed with engine failure. The vehicle was not repaired. The failure mileage was approximately 77,000. The VIN was not available.

POWER TRAIN — Filed 03/05/2026

While driving on the highway at normal speed, my vehicle was operating completely normally with no warning lights, messages, or prior issues. Without any warning, the vehicle suddenly lost the ability to accelerate and felt as if it had been shifted into neutral. I immediately had to pull over to the side of the highway, as this created a dangerous situation with surrounding traffic. The vehicle had to be towed to a mechanic. Upon inspection, I was informed that a coolant line connected to the transmission had completely blew off, causing a rapid loss of transmission fluid and resulting in total transmission failure. I was told this was not due to a rusted or deteriorated clamp, but rather a sudden component failure. This vehicle has been meticulously maintained and I have owned it for less than one year. There were no prior symptoms, leaks, or warning signs leading up to this incident. This appears to be a sudden and unexpected mechanical failure, not caused by neglect or misuse. The loss of power while driving at highway speed posed a serious safety risk to myself and others on the road.

ENGINE — Filed 01/26/2026

80,000 Miles, complete engine break down. 12,000 to repair

EXTERIOR LIGHTING — Filed 10/01/2025

My right headlamp/ turn signal assembly began flashing at random intervals. The high beam would come on and off randomly. The entire assembly would randomly flash along with the turn signal. The headlamp would go on and off randomly. This included switching between setting. High beam, low beam, daytime running light, and completely off with no warning. This causes blinding conditions for oncoming drivers, loss of visibility for driver, and loss of visibility during inclement weather due to high beam coming on and off, then entire unit turning off. As of right now, the vehicle is undrivable due to incorrect lighting, and flashing lights.

POWER TRAIN — Filed 11/30/2025

Pulling into a driveway and the truck made a loud clunk and the check engine light, traction control light, and a reduced engine power light came on and the truck came to an abrupt stop. When the gear shift was put into reverse or any forward gear the truck would rev up without touching the gas pedal. The left rear wheel locked up. After paying over $700 in tow bills to get the truck towed to our house and then to the dealer we were told that the transmission had a catastrophic internal failure. This truck only has 82,000 miles on it and is a 2021!

POWER TRAIN — Filed 10/08/2025

The contact owns a 2021 GMC Sierra 2500. The contact stated that while driving at 50 MPH, the contact was pulling a trailer that he had loaded, and he drove around a curve, the gear shifted down independently, and the trailer pushed the vehicle off the right side, causing him to crash into a post and embankment. The contact mentioned he was able to shift the gear into Four Wheel Drive to get back on the road. The contact mentioned he pulled over to the right side of the road, exited the vehicle to inspect, and noticed damage to the vehicle and the trailer. The contact stated no air bag deployed. The contact stated that he sustained injuries left arm and neck, causing his muscles to tighten. No medical attention was required. The contact stated no police report was filed. The contact mentioned that the vehicle was previously repaired for a manufacturer's recall with the transmission, but failed to prevent the failure. The contact was relating the failure to NHTSA Campaign Number: 24V797000 (POWER TRAIN). The vehicle was serviced by the dealer, but the remedy failed to repair the vehicle. The contact stated that the failure was not diagnosed by a dealer or independent mechanic. The manufacturer was not notified of the failure. The approximate failure mileage was 78,000.