2023 Kia Carnival Complaints

FUEL/PROPULSION SYSTEM — Filed 09/22/2026

Fuel door actuator is electrically tied to cabin door locks with no manual release and frequently fails to open after repeatedly cycling cabin door locks. Issue is not due to bad batteries or other vehicle related electrical faults. Manufacturer has confirmed defect is present in all Kia models from 2020 until now with no after warranty support.

FUEL SYSTEM, GASOLINE — Filed 07/24/2026

The contact owns a 2023 Kia Carnival. The contact stated that while driving 40 MPH, there was an abnormal fuel odor inside the vehicle, causing the contact’s six children to become dizzy from the odor. No warning light was illuminated. The vehicle was repaired under NHTSA Campaign Number: 26V232000 (FUEL SYSTEM, GASOLINE); however, the remedy failed to fix the vehicle. The contact stated that the failure occurred after the recall repair was performed. The manufacturer was notified of the failure and informed the contact that the dealer might offer a buyback of the vehicle. The manufacturer opened a case. The failure mileage was 58,425.

UNKNOWN OR OTHER — Filed 01/01/2026

Vehicle air conditioning sends off a vinegar like aroma. Likely condensation on coils.

UNKNOWN OR OTHER — Filed 07/23/2026

I am filing a comprehensive complaint against Kia America and its authorized dealership for a prolonged failure to remedy a safety defect, ongoing consumer deception, and gross mismanagement of a federally mandated safety recall involving a severe fire hazard. Vehicle: 2022-2026 Kia Carnival NHTSA Recall Number: 26V232 (High-Pressure Fuel Pipe Leak) [Chronology of Complete Events] June 29, 2026 (First Attempt): I brought my vehicle to Kia dealer shop to have Safety Recall 26V232 performed. The service department informed me that they did not have the necessary parts and the repair would take over a week. June 30, 2026 (Deceptive Release): The dealer contacted me to pick up the vehicle, stating they could not proceed with the recall due to a complete lack of parts. They only performed a standard engine oil change (unrelated to the recall) and promised they would contact me to reschedule as soon as the recall parts arrived. July 19, 2026 (Manufacturer Negligence): Nearly three weeks passed with zero follow-up from the dealer. I contacted Kia America Customer Care to lodge a formal complaint. Shockingly, Kia America responded by stating they do not assist with scheduling or coordinating parts availability, irresponsibly shifting the manufacturer's statutory obligation onto me to independently find another dealer. July 21, 2026 (False Assurances): Due to my persistent follow-ups, Kia Dealer finally called me. The dealership explicitly assured me over the phone that ALL necessary recall parts had physically arrived and were strictly secured for my vehicle. July 23, 2026 (Today - Repeated Deception): I dropped off my vehicle at 10:00 AM. I explicitly asked the service advisor to confirm if all recall work would be finished today. He promised it would be completed by the end of the day. However, at 5:50 PM—just ten minutes before closing—Dealer called to inform me that they could not finish the vehicle because they are "still waiting for a specific part."

STRUCTURE — Filed 05/31/2026

The contact owns a 2023 Kia Carnival. The contact stated that while driving approximately 55 MPH, the driver’s side roof molding ejected from the vehicle. The contact immediately stopped the vehicle but was unable to locate the molding. The cause of the failure was not yet determined. The manufacturer and local dealer were notified of the failure, but no assistance was offered. The contact was informed that the VIN was not included in NHTSA Campaign Number: 24V025000 (STRUCTURE). The contact stated that the vehicle had experienced the failure listed in the recall. The failure mileage was 77,000.

ENGINE AND ENGINE COOLING — Filed 04/10/2026

The contact owns a 2023 KIA Carnival. The contact received notification of NHTSA Campaign Number: 26V320000 (ENGINE AND ENGINE COOLING) however, the part to do the recall repair was not yet available. The local dealer was contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure.

UNKNOWN OR OTHER — Filed 01/13/2026

Our Carnival had the SC266 recall repair done on July 3rd, 2023, at 3074 miles. Then our [XXX] daughter was injured as a result of the safety function not working and the door closed without any chimes. [XXX] (my spouse) is a cardiac nurse at our local hospital, and I have combat medical training, so we took care of the minor injury. Her small hand was spared the devastation a larger one would suffer. The dealership is pretending it’s unreproducible (even though I supplied them with video evidence to the contrary), and Kia Corporate (case # XXX) doesn’t appear any more likely to help. I reported the injury when it occurred on January 13th, 2026, to the dealership. They said they were sorry and would look into it. Nothing happened. I call, and they say they can’t fix it. I call again after I see the XXX v. XXX, et al., case was allowed to proceed, and I produce videos confirming the safety issue with sticks. They bring it in and claim in their exact words in the paperwork, “Found Doors to chime when an “abstruction” was present in the doorway and vehicle doors to stop when detecting an object. Started T/L case for documentation purposes.” In private, they tell me, “We cannot stop the force of the closing or fix it” and do not allow me to reproduce the safety issue for them to witness. I file a complaint with Corporate, and they tell me the dealership is saying it’s fine. I send the videos, and they say they will look into it. No resolution. Today, I produced a second set of videos to show the devastation the safety issue causes and the lack of response from the sensor, chimes, or the reopening of the door from an obstruction using bananas after the dealership declared it not reproducible. My special needs [XXX] daughter was harmed as pictured. The van itself is unsafe for children, which is the only reason anyone (including me) would purchase it. My children could be harmed again, but we cannot afford the burden of another car. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

POWER TRAIN,ENGINE,FUEL/PROPULSION SYSTEM — Filed 06/06/2025

I am reporting a safety defect involving my 2023 Kia Carnival SX Prestige. On June 6, 2025, I brought the vehicle to Yonkers Kia Service Center because of a strong gasoline odor. The dealership told me the fuel tank was swollen and that the vehicle was unsafe to drive. The vehicle remained at the dealership from June 6, 2025 through October 17, 2025. Kia later indicated that the fuel tank, canister, and vent valve had been replaced. When the vehicle was returned to me on October 17, 2025, it still smelled like gas. Within 24–48 hours, the same or related safety issues returned, including strong fuel odor, loss of engine power, check engine light, abnormal fuel consumption, and later a visible fuel leak, which I documented on video. Because the vehicle did not feel safe, I stopped driving it on October 19, 2025. In March 2026, the vehicle was towed back to Kia for renewed diagnosis. Kia later reported that one fuel injector was leaking and performed additional repairs. My VIN now shows open unrepaired Recall SC368 / NHTSA Recall 26V232. That recall states that the high-pressure cross-over fuel pipe nuts may loosen over time, resulting in a fuel leak and fire risk. The recall warning signs include fuel smell and/or check engine light, which directly overlap with the exact symptoms I repeatedly experienced and reported. I am reporting that this vehicle had repeat fuel-related safety failures, a prior extended repair attempt that did not resolve the issue, and was previously returned to me in what I believe was an unsafe condition.

FUEL SYSTEM, GASOLINE — Filed 01/01/2026

The contact owns a 2023 Kia Carnival. The contact stated that upon starting the vehicle, while driving at various speeds, there was an abnormally strong fuel odor coming from the vehicle. There was no warning light illuminated. The vehicle was taken to two separate dealers, where the contact was informed that the VIN was not under recall. The contact was given a diagnostic fee from the dealers, but declined to pay for a diagnostic test. The manufacturer was not notified of the failure. The vehicle was not repaired. The failure mileage was approximately 35,000.

ELECTRICAL SYSTEM,LATCHES/LOCKS/LINKAGES — Filed 01/20/2026

The contact owns a 2023 Kia Carnival. The contact stated that during freezing weather, the button was depressed to open the driver's side rear sliding door, and the door automatically opened; however, the motor reached a point of resistance and attempted to close the sliding door. Due to the failure of the cable in the door snapped behind the glass window. The contact manually opened the sliding door and used excessive force to close the door. The vehicle was taken to the dealer, who confirmed that the door cable had snapped. The contact was informed that the vehicle was out of warranty; however, the dealer reached out to the manufacturer for assistance. The manufacturer later agreed to partial assistance with the repair. The contact paid for the remaining cost of the repair. The manufacturer was contacted about the repair and provided a case number. The vehicle was repaired. The failure mileage was 63,476.

SERVICE BRAKES — Filed 02/02/2026

ABS was activating inappropriately creating a grinding/pulsating noise while I was attempting to stop at a light. The vehicle did slow down but despite the completely dry road service and sufficient stopping distance, the vehicle never came to a stop and ran into the vehicle in front of me. The vehicle is currently in the autobody shop to be repaired as it is not drivable (leaking fluids). I will be contacting my insurance company and an independent service center shortly to have it inspected. I will also be contacting Kia America, Inc.. There were no warning lamps or symptoms of the problem prior to the failure.

ENGINE — Filed 12/12/2025

Strong fuel smell that comes and goes. Dealership replaced fuel injection related parts after finding a leak. Problem is still present.

STRUCTURE — Filed 10/11/2023

Passenger side sliding door periodically gets stuck trying to open or close. My 3 year olds finger got stuck in the closed position of the sliding door and we could not get the door open immediately because of the faulty door periodically getting stuck.

UNKNOWN OR OTHER — Filed 10/01/2025

Gas/pump door actuator failed. Unable to open and put gas in car. This car is only 1.5 years old.

UNKNOWN OR OTHER,FUEL/PROPULSION SYSTEM — Filed 08/26/2025

On August 23, 2025, I purchased a certified pre-owned Kia Carnival. Within hours, the vehicle had a severe fuel leak that produced a strong gasoline odor. Driving it made me sick, and I feared for the safety of my three children in the vehicle. A Kia technician later confirmed a crossover fuel line leak so severe that he became ill while inspecting it and feared the vehicle could explode. Even after repair, the gas odor persisted. This vehicle was sold to me in unsafe condition, and I believe this may represent a larger safety issue that needs investigation.

STRUCTURE — Filed 08/28/2025

The power sliding door does not reverse when an object is in its path. The door closed on my sons body. He was okay we were able to pull the handle to make it open again but it did not stop on its own. Another instance the door did not stop closing when a toy went into the door. The door just crunched the toy and shut while beeping.

UNKNOWN OR OTHER — Filed 08/21/2025

My [XXX] son locked himself and his [XXX] brother in the car today. The scenario which is repeatable is if the cars start button is pushed to turn on accessory power the key fob will no longer unlock the doors. My father had the key fob outside of the car, while my son scrambled up front and pushed both the start button on the car and the door lock button. Again at this point the key fob is outside the car and will not unlock the doors. The daycare had to call 911 because two children were locked inside the car. This is an unacceptable situation for a minivan. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6) I have not yet brought the vehicle to a dealer, there are no warning lights on the vehicle and the key fob is working and has power. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

STRUCTURE — Filed 07/28/2025

After working out at my gym, my daughters and I were driving on a side street near at around 35MPH. With no warning, a large POP happened and our passenger sliding door window shattered. Thankfully, nothing but a scratch happened to my [XXX] that was in her car seat closest to the window that shattered. I called our local KIA dealership and my insurance agent and both mentioned that it could be because of the heat we are having in our area. This concerns me because the Carnival is a “MPV” aka family car and this happened without a chip or anything in the glass and terrified both of my girls. I have never heard of a window solely shattering bc of heat. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

UNKNOWN OR OTHER — Filed 12/28/2023

Gas door outside cover would not open which makes it impossible to pump gas. Dealership removed door to enable the ability to pump gas. This then disables the safety feature that keeps the van door from sliding open which a rear passenger may mistakenly open the door and the gas pump hose would be knocked off. if Dealership opens the door to the gas area, and leaves the door to the gas cover ajar slightly to enable the ability to pump gas, this causes an issue if the door is mistakenly opened by a rear passenger, there is no clearance and the door to the gas area would be ripped off. One incident Dec 2023, another incident May 2025

Chest Clip, Buckle, Harness — Filed 03/22/2025

Unknown as to what exactly happened, but my husband put my daughter in her car seat buckled her and was just fine. We arrived to our destination no more than 15 minutes later and her chest clip buckle had busted apart. I do have video of the chest clip and how it was apart, however, as soon as I get the new piece and I will not have it to show due to needing the car seat. I do have video of the incident right after I noticed it and other videos showing the parts and pieces. My daughter ended up having the pieces that you press together to unlock the magnetic chest clip apart in her mouth. The magnet circle was still in the chest clip keeping it closed and locked in place. However, it very easily could have came open and out and her eat the magnet. I have contacted the manufacturer and she let me know that other car seats have had the same problem, but there is no recall. She just said she will send me a replacement piece.

ELECTRICAL SYSTEM,STRUCTURE,UNKNOWN OR OTHER — Filed 05/26/2024

The driver’s side sliding door was closing and crushed my wife between the door and B pillar. It did not retract upon encountering the resistance of my wife’s body, and continued to close. She has bruising on her arm, and shoulder pain. When submitting this report on the NHTSA website, there is a recall for this exact issue. We have not had the vehicle examined as it is a holiday weekend, and the dealer is closed. Medical attention will be pursued if the pain and bruising does not subside.

UNKNOWN OR OTHER — Filed 05/15/2023

The metal rails where the middle seat of the middle row is located occasionally gets too hot to touch. My daughter who was sleep had her sandals off. She woke up because her foot was hot. Shortly after her toe blistered. You won’t notice it if you have shoes on. It has happened while we were traveling and it happens when we’re just idle.

STRUCTURE — Filed 04/11/2023

The side sliding (rear) doors do not stop when there is an object in between. Even when you put heavy force (this is in some angles), the door continues to close. With mild force, the door just refuses to recognize and closes out. It is a big safety concern with small children, since if the force applied by adults is not enough, then any force the child would apply is definitely not going to stop the door from closing.

STRUCTURE — Filed 01/11/2023

The door closing automation applies excessive force before the safety function engages to re-open. This poses a high risk to children and small adults with narrow limbs and/or the fingers of any aged person. On January 11, 2023, my 4 year old's hand was closed in the door without the door stopping or re-opening. This resulted in deep lacerations to his fingers and swelling necessitating emergency room medicine and imaging to eliminate potential of fracture. I tested this morning with the doors by opening and closing and inserting objects as well as my body to determine an approximation of closing force. Even with a full sized adult, the closing force is sufficient to move the trunk of an adult body to the side before safety mechanisms engage. Door travel continues for 2 to 3 inches before safety retraction engages. Children arms, feet, or other appendages are narrow enough that they will be impacted with the force of the mechanism in a pinching mechanic before the safety engages and allows removal of the limb. In this case, the fingers of a child closing their own door was not sufficient to activate the safety mechanism and the door closed fully, causing (thankfully) minimal injury. I have contacted Kia service this morning and will follow their directions. Internet research indicates no recall or technical service bulletin for this problem at this time.

STRUCTURE — Filed 06/28/2022

Daughter presses the button on the inside of the van. She didn't move her hand soon enough out of the way for the door to close. The door closed on her hand, she had to press the button open from the door closing on her thumb. She came balling her eyes out to me. Her thumb swelled 3 x's as big. The sensor should be way more sensitive like a garage door opener.